With the rapid development of ceramic tile industry, which is the upstream industry of building ceramics production machinery and equipment industry is also developing rapidly. From the early nineties now, building ceramics production machinery and equipment has been fully achieved domestically. In China's famous ceramic machinery production base - Foshan, brought together about more than 200 building ceramic machinery and equipment companies. After decades of rapid development, China's construction machinery industry has fully ceramics market, are all private enterprises. Since 2011, Chinese building ceramics machinery industry showed two trends: First, many ceramic machine enterprise products have to go abroad and popular international market, has been fully replace European products in Southeast Asia and become the local ceramic machine market mainstream brands; two league ceramic machinery enterprises, integration makes the brand value can be reflected.
Domestic construction ceramics machinery
Market capacity surge
Building ceramics production line mainly by raw material preparation equipment, molding machines (including presses and cloth machine), baking equipment (including furnace and other equipment), deep-processing machinery (including polishing line, ultra-clean bright discharge sewage lines) decoration, five parts packaging machinery (inkjet, printing, sorting packaging lines and other equipment), etc., the proportion of each component part as follows (in terms of sales), shown in Figure 1:
The proportion of China's construction machinery ceramic products
Figure 1: The proportion of building ceramics machinery
Since the sustained and healthy development of China's national economy, the rapid expansion of market scale building ceramics, Chinese ceramics construction machinery market is developing rapidly. After the financial crisis, the downstream demand to promote the construction ceramics industry upstream ceramic machinery market quickly pick up and continue to maintain steady growth. 2006-2013, the domestic construction ceramics machinery market capacity from 45 billion to 14.6 billion yuan or so, the average annual growth rate of about 13%, see Figure 2.
International Road Chinese ceramic machine equipment
Very difficult
In recent years, China's construction machinery import and export of ceramic in the table below:
In recent years, China's construction machinery import and export of ceramics
Chinese ceramic machinery and equipment companies now fully mastered the core technology of building ceramics machinery and equipment, building ceramics machinery and equipment technology to achieve full localization, formed with Chinese characteristics building ceramics production standard. Domestic ceramic machine equipment technology continues to mature, and its cost advantage and gradually become the mainstream of the domestic market and imports equipment is also decreasing, from initial all-imported equipment on the domestic market to the current market share of imported equipment is less than 10 %.
Meanwhile, the Chinese ceramic machine equipment to expand the international market, the road is very difficult. Overall, exports in recent years, Chinese ceramic machine equipment has been on the international market is still in the development stage hardships. Data Italian ceramic machinery manufacturers association (ACIMAC) showed, Europe, the Middle East is a major regional Italian ceramic machine equipment exports, is also a major market in the world ceramic machine equipment sales. In Europe and America, the sales price Sacmi production line is about 2 times China production line, the face of the high-end market, China's large-scale equipment it is still difficult to enter. In Southeast Asia, South Asia, the Middle East and other emerging markets, Sacmi also very competitive, coupled with its use of European financial institutions can provide 3 to 5 years of long-term financing services for international clients in these areas, although Sark the high price of rice more than 30%, it is still a first choice for customers. China's ceramic machine equipment only in Southeast Asia and other emerging areas of international construction ceramics and Italian companies (mainly Sacmi) tentative grips, international competitiveness remained weak. But China in recent years, exports of ceramic machine data, increase every year. According to the Guangdong Keda Clean Energy 2014 report shows that exports to 558 million yuan.
Thus, the domestic ceramic machine equipment in order to foothold in the international market, the need to do more. Of course, ceramic machine equipment huge export market to the domestic space of ceramic machine equipment business has demonstrated broad prospects for development.
Sanitary ceramics production automation
Overall not high
At present, the degree of automation of sanitary ceramics production in general is not high, the domestic ceramic sanitary ware companies have fully automated production equipment, production lines rare. Traditional sanitary ceramics shaping been using simple way to spread the style forming, the 1980s began to use simple mechanical auxiliary forming devices (that is, we often say that the legislation pouring line), and later appeared in Li pouring line basis sling lift line and low-voltage fast drainage equipment, and still in use.
The traditional method for forming large area, the operating environment is poor, long production cycle, low yields, and labor-intensive, requiring workers experienced difficult fully mechanized large-scale production, and the high-pressure forming process and equipment and automated spray painting robot are can effectively solve these problems. With the improvement of labor and employment costs, sanitary ceramics as a labor-intensive industry must move towards automation and mechanization of production mode, in order to achieve the overall sanitary ceramics factory automation, high pressure grouting equipment is the ideal choice. It currently has detailed 森兰特 Tangshan and Beijing can produce high-pressure grouting ceramic sanitary equipment.
Tangshan has been the transformation of the old production process into a new production process to achieve a complete line of sanitary ceramics production mechanization and automation, the use of high pressure slip casting, glazing between robotic, automatic transfer process, and into the body are made of porcelain three-dimensional storage, the product using online automatic inspection, greatly reducing the labor intensity, reduced operating workers. According to reports an annual output of tanks, wash basins, toilet split Qualified 1,150,000 production lines, about the transformation of the former staff of 600 people about 400 people changed after the transformation, save thirty percent personnel, energy consumption by the transformation of the former 750kg coal / kg porcelain changed after the transformation from the 350kg standard coal / kg porcelain.
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